The worldwide mobility transition is in full swing. The demand for components of electric cars and alternative drives is rising continually. Particularly high-performance components directly involved in the production of batteries, electric motors and power electronics for electromobility are at the center. More and more companies, predominately automotive suppliers, are also demanding new manufacturing solutions and technologies for alternative drive concepts, including the the fuel cell and hair-pin eelectric motor. CHlaser provides in-depth advice to its customers and facilitates new procedures.
One of the core drive components is the electric motor. Our highly integrated and scalable stator core and busbar copper welding automation line are already in mass production of China E-dirve companies and play a decisive role in the quality of the contacting, thereby achieving the maximum possible range for the vehicle. Electrified drives have the advantage that the torque is available almost immediately. However, this does mean that the drive components must be able to withstand higher dynamic demands. For this reason, laser processes for high-tensile materials are an absolute must during production. CHlaser advises its customers on planned applications of all drive components and checks concrete application cases. Our lasers offer the precision and productivity required – even for high quantities. No matter which assembly it is – a differential, hairpin, busbar, stator core or its housing, rotor – laser processing makes the more compact design of electric drives possible in the first place.
Laser welding generates minimal spatter or debris, reducing the risk of damage to the delicate lamination surfaces and minimizing the need for subsequent cleaning or finishing operations. This results in less waste and improved production efficiency.
Laser welding generates minimal spatter or debris, reducing the risk of damage to the delicate lamination surfaces and minimizing the need for subsequent cleaning or finishing operations. This results in less waste and improved production efficiency.
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| chlaser@chlaser.com |