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CH Laser - Empower Intelligent Manufacturing with Laser

The worldwide mobility transition is in full swing. The demand for components for electric cars and alternative drives is rising continually. Particularly high-performance components directly involved in the production of batteries, electric motors and power electronics for electromobility are at the center. More and more companies, predominately automotive suppliers, are also demanding new manufacturing solutions and technologies for alternative drive concepts, including the the fuel cell and hair-pin eelectric motor. CHlaser provides in-depth advice to its customers and facilitates new procedures.

One of the core drive components is the electric motor. Our highly integrated and scalable stator core and busbar copper welding automation line are already in mass production of China E-dirve companies and play a decisive role in the quality of the contacting, thereby achieving the maximum possible range for the vehicle. Electrified drives have the advantage that the torque is available almost immediately. However, this does mean that the drive components must be able to withstand higher dynamic demands. For this reason, laser processes for high-tensile materials are an absolute must during production. CHlaser advises its customers on planned applications of all drive components and checks concrete application cases. Our lasers offer the precision and productivity required – even for high quantities. No matter which assembly it is – a differential, hairpin, busbar, stator core or its housing, rotor – laser processing makes the more compact design of electric drives possible in the first place.

Applications in the E-drive motor sector

Precision Cutting for Electric Steel Sheet

Laser Welding for E-motor Stator Core

Laser Welding for Skewed Slot Stator Core

Flat Copper Wire Insulation Ablating

Weld Beam Inspection by 3D Sensor

Automatic Laser Welding Line for Stator Core

CHlaser Offers Solutions for Different Scenarios of E-motor R&D and Mass Production

AUTO-PRODUCTION LINE

Compared to conventional drives, electrified powertrains are heavily exposed to other operating conditions. For example, due to the high torques of the e-drives, direct stress is placed on the components, putting them under strain. Lasers make it possible to weld high-tensile steels with tear-resistant seams. Modulated laser welding opens up totally new areas of application, realizing further lightweight construction potential.

Rapid Prototyping Solutions

Laser cutting and welding offer fast, precise, and cost-effective solutions for electric drive (e-drive) R&D. Laser technology enables rapid prototyping, high-quality joining of dissimilar metals, and compact machine sizes for cost savings. This accelerates the R&D timeline, reduces overhead costs, and contributes to the growth and success of the e-drive industry.

Solutions for Hairpin Motor

In order to prepare hairpin welding, CHlaser use fiber laser that ablate the layer of insulation, without damaging the copper wire underneath it. The procedure provides more precise and faster results than mechanical stripping processes, and intelligent sensor systems ensure precise seams and top quality when welding hairpins, that acheives high level of reproducibility of laser welding processes.

Our Factory

NEWS & EVENTS

07. November 2023

CHLaser's Extraordinary Partners, Deeply Bonded Comrades - Zhejiang Shiri

Recently, 9 sets of CHLaser's new energy motor stator laser welding automated production lines were officially put into operation at the customer's site. The customer, Zhejiang Shiri Mechanical and Electrical Technology Co., Ltd., is a high-tech enterprise and one of the science and technology-based

13. November 2023

Ningbo Hongda Motor Die Co., Ltd.

We (Hongda) have been early adopters of laser cutting technology, and it's evident that laser cutting surpasses traditional cutting methods in both efficiency and precision. It's undoubtedly the future trend. Especially for motor prototypes, we can proceed immediately by importing the drawing. Laser

13. November 2023

Zhisen Life Appliance Technology Co., Ltd.

In light of recent government policies driving the rapid growth of the new energy industry, many automobile and electric motor manufacturers have increased their investment in high-efficiency motor R&D. However, they've encountered common challenges in the R&D process, such as extended lead times, s

OUR PARTNERSHIP

We are one of the leading service providers for laser manufacturing solution in supply chain to China major electric-mobility plants.

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Solutions Quick Navigation

21F, Chuangxinghui Free Trade Finance Building, Guanggu 3rd Road, No.777, East Lake High-Tech Development Zone, Wuhan, China

josh@chlaser.com

stephen@chlaser.com
+86-27 5926 7097