Solution for Fast Prototyping of Motor Core - The Official Site of CH Laser

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CH LASER PROCESSING MACHINES

Highly complex geometries, faster iteration and design optimization

Rapid prototyping of stator cores using laser processing involves the use of high-powered lasers to selectively remove material from a metal sheet to create the desired shape and features of the stator core. This technology allows for quick and precise production of even highly complex geometries, enabling faster iteration and design optimization.

Compared to traditional manufacturing methods such as stamping or casting, laser processing offers significant advantages in terms of speed, precision, and versatility. It enables the creation of unique and customized stator cores with minimal tooling requirements, reducing upfront costs and time-to-market.

Laser processing also opens up new possibilities for materials selection, allowing designers to experiment with a greater range of metals and alloys. This can lead to the development of stator cores with improved performance characteristics, such as reduced weight, increased efficiency, and enhanced thermal management.

Overall, rapid prototyping of stator cores using laser processing is a powerful tool for innovation and design optimization in the electric motor industry. Its ability to quickly produce high-precision and customized stator cores with improved performance characteristics is driving the development of advanced electric motors that are more efficient, reliable, and cost-effective.

ADVANTAGES OF LASER PROCESSIONG FOR E-MOTOR STATOR CORE

Lower cost and faster time-to-market

Laser cutting for stator core offers a highly precise and efficient method for producing complex geometries with minimal material waste. Compared to traditional manufacturing methods, such as stamping or punching, laser cutting offers greater design flexibility, reduced production costs, and faster time-to-market.

Quickly iterate & optimize designs

The ability to quickly produce stator cores with intricate geometries makes laser cutting an ideal solution for small-scale production runs and rapid prototyping. This enables designers to quickly iterate and optimize their designs, resulting in improved product performance and reduced product development time.

Minimized material damage

Laser welding for stator core production is that it provides a highly precise and efficient method for joining laminations together without causing damage to the material or compromising the magnetic properties of the stator core. It produces minimal distortion, resulting in clean and strong welds with high dimensional accuracy, generates minimal spatter or debris, reducing the risk of damage to the delicate lamination surfaces and minimizing the need for subsequent cleaning or finishing operations. This results in less waste and improved production efficiency.

Greater design flexibility

Laser welding generates minimal spatter or debris, reducing the risk of damage to the delicate lamination surfaces and minimizing the need for subsequent cleaning or finishing operations. This results in less waste and improved production efficiency.

Multi-axis modular welding for E-motor stator core

1/2 torches available and maximum thickness of stator core is 400mm

Product Configuration

Flexible combination to meet your specific requirements

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☆ 24~48 hours quickly produces high-quality motor core samples

☆ Significantly reduces the time and cost of production

☆ Provides greater flexibility to make design changes more easily and efficiently

☆ High precision, high consistency, and no secondary processing required. Reduces errors and waste, more invironmental friendly

☆ Creating 3D models of motor cores using computer-aided design (CAD) software and then manufacturing physical prototypes by using laser cutting and welding